ZENTORN

Technology
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Digital modeling, engineering, prototyping and design of products,
production processes, complex technological productions and systems

Russian Federation, Moscow
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Motion technologies

Advanced technology

We apply advanced technologies
for more than 20 industries
Forming of ceramic coatings on the surface of metal alloys Al, Ti, Mg, etc., providing increased wear resistance and having a unique set of properties
Plasma Electrolytic Oxidation
Effective technology for products made of Al, Ti, Mg alloys, which allows to increase the accuracy of the workpiece, reduce the material consumption and labor intensity of the manufacturing process
Isothermal stamping
A new type of engine for a maximum takeoff weight more than 100 kg
magnusaero.ru
Magnus Copter

Advantages of the modification coating "ZENTORN"

Layers of metal-ceramic compounds of high-temperature polymorphic modifications consist of elements of the base material of the product with a certain selectivity and have the same TEC
INFINITE RESOURCE
Multifunctional metal oxide layer consisting of high-temperature modifications of Al2O3 and SiO2, binding spinel oxide compounds and intermetallides
LACK OF ADHESION
Protection against the development of microplastic deformation due to thermocyclic load, providing thermal dynamic protection of the surface of the combustion chamber and internal combustion engine elements
THERMAL CYCLING RESISTANCE
The coat (150-200 microns) has a specially selected microporous structure and an oxide phase composition. As a result, we achieved a record low thermal conductivity
(less than 1 W/m·K) of the coating
LOW THERMAL CONDUCTIVITY
Wear resistance of a dense (3.9 – 4.1 g/cm3), solid (over 2500 HV) oxide coat and binding spinel oxide compounds designed to reduce the coefficient of friction (to a value of 0.04-0.09)
CORUNDUM HARDNESS
The catalytic properties of the thermal protection coating provide an increase in thermal efficiency and reduce the level of harmful CO emissions into the atmosphere
CATALYTICALLY ACTIVE

Industry applications of our engineering solutions

Issue-specific study, development of a specific technical solution, testing and implementation at the customer's production site
Achieve lower fuel consumption, increase engine power and efficiency, reduce harmful hydrocarbon emissions
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Car industry

Solutions for high-load and forced internal combustion engines under extreme operating loads

Motorsport

Increase in the repair period by increasing the service life of the piston rod, reducing fuel consumption

Rail transport

Allows you to extend the service life of components and parts, to restore them, to solve problems with import substitution

Agriculture equipment and machinery

Provides anti-corrosion properties, resistance to thermal shock, increases efficiency and service life

Shipbuilding

Extends the service life of turbine blades, increases their thermal cycling
resistance

Aviation and Aerospace

Given anticorrosive properties, resistance to aggressive environments, increases the service life, chemical resistance, thermal dynamic protection

Oil and gas industry

The solution allows you to eliminate corrosion, extend the service life and ensure decorative coatings

Construction

Meets the sanitary requirements of the international standard, the possibility of effective restoration of import substitution parts

Foodstuff industry

The solution allows you to create long-lasting anti-vandal coatings with unique specific properties

Tuning, consumer technologies

Providing increased wear resistance and anti-corrosion, reduced weight of products

Instrumentation

Allows you to reduce CO emissions into the atmosphere, reduce fuel consumption, and purify water

Green technologies

R&D center

Engineering and implementation of advanced projects and technologies in priority sectors of economics

Pre-project analysis, expertise and assessment of advanced engineering projects

Analysis and assessment

Mathematical modeling, engineering of 3D models, processes, and properties

Engineering

Preparation of engineering documentation, production of products

Prototyping
our projects
Implementation of projects and technologies at different stages of their life cycle
Technology services to accelerate the engineering and implementation of projects. They include dozens of types of equipment and cover the entire technological cycle

Collective Use Center

Titanium filters for water purification

Тi-Clean

Harnessing the natural energy of gravity

Gravity engine

Isothermal stamping of pistons with a niresist insert for internal combustion engines

Forged piston

Engine family developments of a new propulsion type

Streaming Engine

Device for remote monitoring of the body physiological state

Monitoring device

A new type of engine for a maximum takeoff weight more than 100 kg

magnus copter

Waste gas energy recovery device, converts energy into electric current

Heat and power generator

The principle of mass outflow is used

Engine thrust increase device

Core competency
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ZENTORN coat
Catalytic-active ceramic thermal barrier modification coat "ZENTORN", which has an original patented microporous structure and an oxide phase composition
Technology
Forming of a unique set of properties of a ceramic coating based on resistance to thermal cycling and thermal shock. The problem of reducing heat losses and as a result improving the thermal efficiency of the engine is solved
newness
The composition and technology are patented. We conduct tests on various types of engines from two-stroke go-kart, sports to powerful turbo-diesel engines, constantly analyzing the data obtained and improving the technology
Our partners
Our guarantees

Motion technologies

Engine building technologies

PROJECTS
JSC "ZENTHORN" is included in the Register of startups and technology companies in Moscow (Moscow Innovation Cluster)
All rights reserved by JSC "ZENTHORN", 2023
Moscow, Skolkovo Innovation Center, 42 Bolshoy Boulevard, p. 1
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